Ultrasonic Oxidation Extraction Desulfurization Unit for Deep Sulfur Removal and Oil Upgrading
The VBOLT-TL desulfurization system is designed for diesel, naphtha, kerosene, pyrolysis oil, base oil, and related feedstocks. It combines ultrasonic mixing, controlled oxidation, extraction, and solvent recovery to reduce selected sulfur compounds and support downstream oil upgrading. Achievable sulfur removal and product properties depend on feedstock analysis, process conditions, and laboratory or pilot validation.
Why Choose the VBOLT-TL Desulfurization System
Built for industrial B2B applications requiring deep desulfurization, process stability, lower operating cost, and sustainable refining performance.
Deep Sulfur Removal
Configured for low sulfur targets. Targets below 10 ppm require feedstock characterization and laboratory or pilot validation and are not a universal outlet guarantee.
Feedstock Flexibility
Suitable for diesel, naphtha, kerosene, pyrolysis oil, base oil, and other sulfur-containing oil streams.
Quality Improvement
Improves viscosity index, color, and oxidation stability to support higher-value downstream products.
Integrated Recovery
Supports solvent regeneration and recovery to improve operating economics and environmental performance.
Application Scenario
A complete desulfurization and oil upgrading solution for refineries, petrochemical plants, waste oil recovery projects, and lubricant refining operations.
Designed for Deep Desulfurization and Feedstock Upgrading
The VBOLT-TL desulfurization unit is engineered to oxidize and separate selected sulfur-containing compounds from a wide range of feedstocks. Depending on the feedstock and configured pretreatment and extraction route, it can also reduce certain nitrogen- and oxygen-containing species, gums, and heavy polar contaminants.
Using an application-specific oxidant, catalyst, and extraction package, the system can improve color and oxidation stability while reducing sulfur. Viscosity-index response and any sulfur target, including below 10 ppm, must be confirmed through feed analysis and laboratory or pilot testing.
It is especially suitable for diesel desulfurization, naphtha desulfurization, kerosene desulfurization, pyrolysis oil refining, and base oil upgrading applications.
Waste Oil Recovery Integration
Can be integrated with waste oil recovery units to convert waste oil into valuable reusable resources and reduce environmental impact.
Lubricating Oil Refining Integration
Can be combined with lubricating oil refining systems to support cleaner production and higher-quality lubricant products.
Sustainable Refining Ecosystem
Together, these systems create a comprehensive refining solution with stronger efficiency, better compliance, and improved sustainability performance.
Core Technology Modules
The system combines multiple process functions into one coordinated industrial solution for sulfur removal, separation, and resource recovery.
Ultrasonic-Enhanced Oxidation Reaction
A high-frequency energy field creates cavitation and localized mass transfer intensification, improving oxidant dispersion and sulfur compound conversion for downstream extraction efficiency.
- ✓Improves mixing and phase contact efficiency
- ✓Accelerates oxidation conversion of target compounds
- ✓Supports stable operation under demanding industrial conditions
Selective Extraction and Phase Separation
After oxidation pretreatment, target compounds are selectively transferred into the extraction phase, enabling deeper sulfur removal and better purification performance.
- ✓Supports multiple extraction route options
- ✓Improves desulfurization depth and product consistency
- ✓Suitable for continuous and modular system design
Solvent Recovery and Closed-Loop Operation
Spent solvents or extractants are regenerated and returned to the process, reducing solvent consumption, lowering waste treatment demand, and improving long-term operating economics.
- ✓Reduces solvent make-up cost
- ✓Supports cleaner and more sustainable operation
- ✓Enhances overall process resource efficiency
Process Flow
The process is designed to deliver efficient sulfur removal, stable separation, and solvent recirculation in one integrated workflow.
Feed Conditioning
Incoming oil feed is stabilized and adjusted for process requirements.
Ultrasonic Intensification
High-frequency energy improves mixing, dispersion, and interfacial renewal.
Oxidation Conversion
Sulfur compounds are converted into more separable forms.
Extraction Separation
Target sulfur-containing species are selectively removed by extraction.
Solvent Recovery
Solvents are recovered, regenerated, and returned to the process loop.
Technical Specifications
Standard technical information for product evaluation, engineering communication, and procurement review.
| Product Name | Ultrasonic Oxidation Extraction Desulfurization Unit / VBOLT-TL Desulfurization System |
|---|---|
| Core Process | Ultrasonic Intensification + Oxidation Conversion + Extraction Separation + Solvent Recovery |
| Processing Capacity | 10 T/D to 80 T/D+ (Modular skid-mounted layout & custom scalable project delivery) |
| Feedstock Sulfur Content | Feed sulfur range and required stages are determined by feed analysis; high-sulfur streams may require staged oxidation and extraction |
| Applicable Feedstocks | Diesel, naphtha, kerosene, pyrolysis oil, base oil, and related sulfur-containing oil streams |
| Removal Targets | Selected sulfur compounds; other polar contaminants depend on feedstock, pretreatment, and extraction design |
| Target Sulfur Level | Project-specific; below 10 ppm only when confirmed by laboratory or pilot testing and agreed in the design basis |
| Quality Improvement | Potential color and oxidation-stability improvement; viscosity-index response depends on feed composition and the finishing route |
| Ultrasonic Frequency | 20kHz–80kHz, configurable by application |
| Extraction System | Mixing-separation unit, extraction column, settling and phase separation modules available |
| Recovery System | Solvent recovery, regeneration, and recirculation supported |
| Extended Integration | Waste oil recovery unit and lubricating oil refining unit integration available |
Project Support
Suitable for industrial end users, EPC contractors, engineering teams, and international B2B procurement requirements.
- ✓Process route recommendation and equipment selection support
- ✓System layout and interface condition guidance
- ✓Control logic and instrumentation planning support
- ✓Installation, commissioning, and operation assistance
- ✓Documentation support for technical evaluation and procurement
Industry Applications
Suitable for industrial sulfur removal, oil upgrading, resource recovery, and integrated refining projects.
Diesel and Clean Fuel Upgrading
Deep desulfurization and quality improvement for diesel, kerosene, and related clean fuel products.
Petrochemical Processing
Designed for refining, petrochemical, and sulfur-containing process stream purification applications.
Waste Oil Recovery
Supports waste oil recycling, resource recovery, and environmentally responsible processing upgrades.
Base Oil and Lubricant Refining
Improves base oil quality and supports value-added lubricating oil refining projects.
Frequently Asked Questions
Answers to common B2B questions about feedstock suitability, sulfur removal performance, system integration, and project customization.
What feedstocks can this desulfurization unit process?
The system is suitable for diesel, naphtha, kerosene, pyrolysis oil, base oil, and other sulfur-containing oil streams requiring deep desulfurization and quality upgrading.
What impurities can be removed by the VBOLT-TL system?
It can remove sulfur compounds, nitrogen compounds, oxygen compounds, gums, and asphaltenes, while also improving color, viscosity index, and oxidation stability.
Can sulfur be reduced below 10 ppm?
It can be an engineering target for suitable feeds, but it is not a universal guarantee. The required outlet sulfur level is confirmed from feed analysis and laboratory or pilot testing before the process design basis is finalized.
Is the system available for customized industrial projects?
Yes. The unit can be customized according to capacity, feed properties, sulfur target, site conditions, material requirements, automation level, and project integration needs.
Can this unit be integrated with waste oil recovery and lubricant refining systems?
Yes. Integration with waste oil recovery units and lubricating oil refining units is available to create a broader sustainable refining and recovery solution.
Is this solution suitable for B2B export and EPC procurement projects?
Yes. The system is suitable for international B2B sales, EPC engineering procurement, industrial project supply, and customized process equipment delivery.
Integrated Desulfurization, Recovery, and Oil Upgrading Solution
Improve sulfur removal performance, product quality, solvent efficiency, and sustainable plant operation with one coordinated industrial process system.
